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Post time: 17-08-22 -
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The production process of large coil galvanized wire is relatively simple. The wire after cleaning is put into electroplating solution first. Of course, the plating solution should contain zinc oxide, a direct current of steel, another zinc plate in the plating solution. The zinc is transferred to the surface of the steel as a molecule. If it shows a bright and beautiful color, the wire is coated with zinc.
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There is no adhesion test of powder spraying or fluorocarbon spraying on packaged galvanized wire, but there are two points for reference: first, in sealed or air-free environment, non-metallic volatiles can corrode zinc coating; Second, zinc at higher than 230 degrees (c) will cause the matrix metal brittle. And powder spraying and fluorocarbon spraying are to be baked at a higher temperature and in a sealed environment, causing rapid corrosion of zinc, resulting in loose corrosion film resulting in coating adhesion decline, and even lead to (matrix) steel wire brittle situation may exist.
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Post time: 22-06-22 -
As we all know, the use of hexagonal net for protection can protect the natural environment while protecting the bridge, which can not only green the ecological environment, but also prevent soil erosion.
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Different from common zinc barbed rope, high zinc barbed rope surface zinc content is very high can reach 6-8 times of the former, so there is a great advantage in the service life, ordinary products begin to corrosion three to five years while the latter will take longer to change. Stainless steel barbed rope is in material protection so durability is also better, these two products are long service life, but in terms of high price.
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2. Use a large pickpocket to stir the zinc ash before the steel wire enters the zinc liquid; Use a small outlet for the galvanized steel wire; Zinc pot steel wire outlet in 30 minutes, with pickpockets back and forth, until the large, floating zinc residue into brown, real zinc ash, zinc ash surface. After the removal of zinc ash should be brown yellow real zinc ash, zinc surface, effectively reduce zinc consumption. This is one of the measures to reduce zinc consumption, but it is also a real problem, which has not been solved for many years.
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For the specification of galvanized wire, the galvanized wire produced by our factory can range from No.8 to No.22, which refers to the BWG standard, that is, from about 4mm to 0.7mm, which can basically cover the type required by customers. As for the raw material of galvanized wire, normally, we use Q195 mild steel, and some factories will also use SAE1006 or SAE1008. The following is the zinc coating, for galvanized wire, this thing is more important, the general zinc coating is about 50g/m2 to 80g/m2, some customers need high zinc galvanized wire, zinc coating can reach 200g/m2 to 360g/m2. The tensile strength of galvanized wire is usually 350n/m2 to 800n/m2. Then there is the packaging specification of galvanized wire. The specifications of small rolls of galvanized wire are 50kg/ roll, 100kg/ roll and 200kg/ roll. Of course, there are large rolls of galvanized silk, the weight can reach 300kg/ roll or 800kg/ roll.
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Electric galvanized wire is dipped in the zinc solution of heating ablation, the production speed is fast, the coating is thick but not uniform, the market allows a low thickness of 45 microns, up to 300 microns or more. The color is dark, the zinc metal is consumed, and the matrix metal is formed into the entry layer, the corrosion resistance is good, and the outdoor environment of hot dip galvanized can adhere to decades.
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After the corrosion of impregnated hexagonal wire mesh, the original characteristics will be lost, and the shape, color and mechanical properties will be changed, resulting in equipment damage, pipeline leakage, etc., specifically, it is easy to break and lose the original protection function. Usually, there are three kinds of metal corrosion: physical corrosion, chemical corrosion, electrochemical corrosion, corrosion in addition to the chemical properties and organizational structure of the metal itself, but also related to the surrounding medium, such as wet environment is easier to rust than dry environment, more impurities than impurities less easy corrosion, high temperature conditions than low temperature conditions easy corrosion. After understanding these, we can effectively prevent the corrosion of impregnated six-sided wire mesh, prolong the service life of the product.
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- When pickling, the galvanized wire needs to be slowly put into the cylinder to avoid liquid splashing on the body. Protective glasses should be worn in the pickling process to prevent acid splash out and hurt people. Pay attention to safety when receiving the line operation, the line tray needs to be lightly placed, stacked neatly, not more than 5 disks. No matter what kind of auxiliary materials are used, galvanized wire drawing must comply with national regulations, otherwise it is not allowed to be used.
- The policy of wire mesh mesh size, wire, square meter steel content, galvanized amount, etc., to consider the corrosion resistance of wire mesh ability and system safety! Wire mesh galvanized is more fierce than the wire diameter, galvanized is very important, must be hot plating, welding after plating is better than the first plating after welding, as for wire diameter, inductive consideration of site construction and meet the needs of safety.
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Benefits of using a pet cage:
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3. Zinc layer structure: The structure of zinc layer includes grain size, grain shape and the combination of zinc layer and substrate, etc., which has a certain impact on corrosion resistance. In general, the finer the grain size, the denser the structure, and the better the corrosion resistance.
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The wire mesh is composed of low carbon steel wire or medium carbon steel wire, high carbon steel wire or stainless steel wire. There are two kinds of manufacturing technology of steel wire mesh, one is the weaving method, the other is the welding connection, the formation of grid.
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Hot dip galvanizing is a kind of external treatment technology in the production of fasteners. The common varieties of hot dip galvanizing fasteners are electric galvanizing, powder galvanizing, mechanical galvanizing and hot dip galvanizing. Wire factory according to different requirements of customers for fasteners, different hot-dip galvanized surface treatment. Galvanized layer and steel is a metallurgical connection, become a part of the steel surface, so the durability of the coating is more reliable.
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Electric galvanized wire is dipped in the zinc solution of heating ablation, the production speed is fast, the coating is thick but not uniform, the market allows a low thickness of 45 microns, up to 300 microns or more. The color is dark, the zinc metal is consumed, and the matrix metal is formed into the entry layer, the corrosion resistance is good, and the outdoor environment of hot dip galvanized can adhere to decades.
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- The most obvious gap in a short time is the cross section of this piece, hot dip galvanized barbed wire because it is the surface anti-corrosion treatment, so in the cross section of this piece will appear rust, and stainless steel barbed wire because the internal raw materials and surface raw materials are consistent, so there is no such situation.
- C, coating uniformity: galvanized layer is basically uniform with copper sulfate solution test etched five times without exposing iron.
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Post time: 03-08-22 - The COMBINATION OF disSIMILAR METALS, such as steel and copper, tin, lead and other non-ferrous metals, during hot dip operation, the dissolution of this non-metal will cause the change of zinc film structure. Also like the combination of old and new steel, in pickling operation, the new material is easy to pickling over. In addition, such as part of the processed components, excessive pickling at the processing place is also.
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